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Lost wax precision casting Product List

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Cost reduction through lost-wax casting.

Cost reduction through lost-wax casting.

Achieve low prices! Freely choose from special steel, stainless steel, copper alloys, and aluminum alloys!

We will introduce cost reduction through lost-wax casting. The cost of mold production is extremely low (about 1/5 compared to molds for plastic parts), and once a mold is made, it lasts semi-permanently. Design changes and material changes using the same mold are also easy. Additionally, due to processing convenience, parts that were previously combined from several components can now be integrated and manufactured at a low cost. This can lead to significant cost reductions. 【Features】 ■ Design changes and material changes using the same mold are easy ■ Free selection of special steel, stainless steel, copper alloys, and aluminum alloys ■ The cost per product is definitely lower compared to other manufacturing methods ■ Appropriate methods are adopted according to the product, achieving low prices ■ Parts that were previously combined from several components can be integrated and manufactured at a low cost *For more details, please refer to the related link page or feel free to contact us.

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  • Picking robots (shelf transport robots, arm picking robots)
  • Lost wax precision casting

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Achieving cost reduction through casting instead of machining [Case Study]

Achieving cost reduction through casting instead of machining [Case Study]

Improving mass production with lost-wax precision casting! Please feel free to contact us.

Traditionally, it was a machined product, but by switching to lost-wax manufacturing, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary material, we are achieving weight reduction and reducing material costs. Furthermore, we are also reducing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (precision casting) Size: 90×70×31

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  • Lost wax precision casting

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Lightweight and cost reduction: Solving metal component issues with lost-wax precision casting.

Lightweight and cost reduction: Solving metal component issues with lost-wax precision casting.

Difficult shapes and special steel are also available! Please feel free to consult us about metal parts.

**Lost Wax Precision Casting by Castem** - Capable of mass-producing complex and hollow shapes at low cost. - Strength can be freely pursued from two aspects: shape and material. - More than 70 types of steel can be freely selected, including special steel, stainless steel, copper alloys, and ultra-high-strength aluminum materials (A7075). - Offers higher precision compared to other casting methods, reducing the number of machining processes. The image shows a case where switching from traditional machining to lost wax precision casting led to **weight reduction and cost savings**. The transition to casting improved mass production capabilities. Unnecessary areas were thinned out, reducing material costs as well. Lost wax precision casting excels in producing hollow and complex three-dimensional shapes. We carefully listen to your concerns regarding metal parts and propose the optimal shape. In the case study, we thinned out (reduced material) during the design phase to decrease the machining area and cut costs. By making only the functional areas convex, we reduced the machining and management scope. We achieved a shape that is effective in maintaining quality. Depending on the application and size, we can also propose other manufacturing methods such as MIM (Metal Injection Molding), which excels in thin-walled small parts, and mold-less casting digital cast, which is perfect for prototypes starting from one piece.

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  • Disaster prevention fittings
  • Flag hardware and decorative hardware
  • Lost wax precision casting

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Cost reduction through the conversion to lost-wax casting method.

Cost reduction through the conversion to lost-wax casting method.

Switching from cutting methods can make a difference in mass production! Please consult us first.

Is that cutting process really optimal for mass production? "Material costs are high," "Processing time is long," "Costs don't add up as quantities increase." For such challenges, there is an option of "changing the method" rather than "changing the shape." The example in the image shows the conversion of SS400 machined parts to SCS13 lost-wax products. ✔ Over 100g weight reduction ✔ Material cost reduction ✔ Improved lead time ✔ Quality measures implemented There are reasons why differences arise in mass production. Why not start by checking the potential for cost reduction? Feel free to contact us using the link below. ↓ https://www.castem.co.jp/contact/

  • Casting and metal decoration
  • Parts and Materials
  • Support hardware/opening hardware
  • Lost wax precision casting

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Contributing to cost reduction! Lost wax precision casting

Contributing to cost reduction! Lost wax precision casting

We melt the metal poured into the mold with a material composition tailored to our customers' needs! Introducing our casting technology.

We would like to introduce our "Lost Wax Precision Casting." We perform "wax molding," where wax is pressed into a mold to shape the product. Next, we carry out "tree assembly," where the wax models are attached to the sprue, and "molding," where the wax models are coated with refractory material. After that, the process includes de-waxing, firing, melting, and casting, followed by finishing, correction treatment, and inspection before completion. Please feel free to consult us when you need our services. 【Technology (Partial)】 ■1. Wax Molding ■2. Tree Assembly ■3. Molding ■4. De-waxing ■5. Firing *For more details, please refer to the PDF document or feel free to contact us.

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Lost-wax precision casting [Precision metal parts]

Lost-wax precision casting [Precision metal parts]

High-level quality developed in-house! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continuously responded to customer inquiries for manufacturing everything from simple shapes to challenging designs, with over 35,000 successful cases. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-high-strength duralumin (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Higher precision and beautiful casting surfaces compared to other casting methods, allowing for a reduction in processing steps. - Capable of mass production of complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steels, stainless steel, copper alloys, and aluminum alloys can be freely selected. *For more details, please refer to the related link page or feel free to contact us.

  • Dismantling equipment and parts
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  • Disaster prevention fittings
  • Lost wax precision casting

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Are you satisfied with the machining of that part? Cost reduction through the lost-wax process.

Are you satisfied with the machining of that part? Cost reduction through the lost-wax process.

Over 70 varieties of diverse steel types. Based on more than 35,000 models of experience, we will provide the best proposals!

We need precision parts, but machining is costly... Multiple processes like machining and welding are required, which is labor-intensive... We want to integrate multiple parts... Would you like to solve such concerns with 【Lost Wax Precision Casting】? 【Castem's Lost Wax Method】 "Lost Wax Precision Casting" specializes in complex three-dimensional shapes. Since our founding, we have continued to respond to customer inquiries for production, with over 35,000 types of achievements ranging from simple to complex items. In response to various material requests, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. Of course, we also accommodate special steels and ultra-high-strength aluminum materials (optimizing original casting for A7075). 【Cost Reduction Examples】 The thumbnail shows a cost reduction case achieved through shape modification and integration by switching to lost wax casting. In conventional products, we manufactured through multiple processes including laser cutting, bending, machining, and welding, but we proposed integration using the lost wax method. This eliminates the hassle of managing processes, reduces machining, and enhances strength. By checking the contact surface with the object and making that part convex, we reduced the dimensional management range, making quality control easier.

  • Door and window locks
  • Support hardware/opening hardware
  • Interior and exterior construction accessories
  • Lost wax precision casting

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Numerous achievements in moldless casting and MIM for aerospace-related components!

Numerous achievements in moldless casting and MIM for aerospace-related components!

Over 35,000 successful cases with lost-wax casting. We provide optimal proposals based on the required performance and size from a variety of manufacturing methods.

Numerous achievements in parts manufacturing within the growing aerospace industry. From over 70 types of steel, including top-class lost wax companies, we propose steel types and manufacturing methods that possess the necessary properties such as strength, heat resistance, and lightness! 【Castem's Lost Wax Developed Since Our Founding】 - Capable of mass production at low cost for complex shapes and three-dimensional curves. - Pursue strength freely from two aspects: shape and material. - Choose from over 70 types of special steel, stainless steel, copper alloys, aluminum alloys, and more. - High precision compared to other casting methods, reducing the number of processing steps. 【Utilizing 3D Printed Models - Moldless Casting Digital Cast】 - Lead time for delivery is approximately 2 weeks (with the shortest record being 5 days). - A wide variety of steel types similar to lost wax. - Capable of manufacturing from one piece with moldless casting, ideal for prototypes. - Capable of producing small to medium and large parts. - Rational prototype verification aimed at mass production casting. 【Micro Mechanical Parts in Millions - MIM (Metal Injection Molding)】 - Small lot products under 3000 pieces are handled with low-cost, small-lot dedicated molds. - Broad support beyond standard MIM materials. - All processes including precision machining, heat treatment, and plating are integrated. - Quick response to low cost, short delivery times, and design changes.

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  • Casting and metal decoration
  • Lost wax precision casting

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We propose the optimal shape for mass production with digital casting.

We propose the optimal shape for mass production with digital casting.

Digital casting with 3D printing and casting can produce castings in as little as one week, starting from one piece.

【Conventional Method】 Cutting Process 【Method】 Digital Cast 【Content】 This is a case study conducted when proposing shapes with an eye toward mass production. Digital casting, which allows for the creation of cast products from a single piece without molds, enables such shape modifications and prototypes to be made with low risk, providing peace of mind. We were able to produce test parts using the same method as mass production. 【What is Digital Cast?】 A method that involves creating a resin model with a 3D printer and then manufacturing metal products following a process similar to lost-wax precision casting using that model as a prototype. Castings can be produced in as little as one week, starting from just one piece. We offer proposals that are beneficial even in development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us. 【Three Features of Digital Cast】 - Shortest delivery time of one week - Mold cost of zero yen - Capable of manufacturing from just one piece ～～～～～～～～～～～～～～～～～～～～ Industry: Semiconductor Material: SCS13

  • Welfare and medical equipment
  • Casting and metal decoration
  • Fittings
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Lost wax precision casting: Cost reduction through optimal shape modification and integration.

Lost wax precision casting: Cost reduction through optimal shape modification and integration.

We propose optimal shapes tailored to needs such as cost reduction and weight reduction.

The image is an example of how the transition to lost-wax precision casting has led to cost reduction. Previously, products were manufactured through multiple processes including laser cutting, bending, machining, and welding. We proposed integration through the lost-wax method. Since it can be produced using a single method, it eliminates the hassle of managing processes and allows for reductions in machining and increases in strength due to integration. Additionally, by checking the contact surface with the object and making that part convex, we have reduced the dimensional management range, making quality control easier. ■Product Details Material: SCS13 (precision casting) Size: 132×100×87 Weight: 763g Thickness: 3.5–5mm Machining: Blue surface 【Castem's Lost-Wax Method】 "Lost-wax precision casting," which specializes in hollow and complex three-dimensional shapes. Since our founding, we have continued to respond to customer inquiries for manufacturing from simple shapes to difficult ones, with a track record of over 35,000 types of precision metal parts across various industrial fields. Based on our accumulated experience and careful listening to our customers, we propose optimal shapes tailored to needs such as cost reduction and weight saving. For more details, please feel free to contact us through our website or other means.

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  • Disaster prevention fittings
  • Lost wax precision casting

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Rapid casting technology that allows production from a single piece without the need for molds. Solving your problems in parts manufacturing.

Rapid casting technology that allows production from a single piece without the need for molds. Solving your problems in parts manufacturing.

We accept orders for complex-shaped metal parts using lost-wax precision casting technology, starting from just one piece. Please feel free to consult with us first.

The metal parts that were rejected by other companies, please don't give up on them yet. Because of their complex shapes. Because the quantity is small. Because the mold costs are high. Prototypes that were rejected for such reasons might be achievable by changing the manufacturing method. Castem's digital casting offers: ✅ No mold required ✅ Production possible from one piece ✅ Shortest delivery time of 2 weeks ✅ Compatible with over 70 types of steel We have numerous achievements in various industrial fields, including robotic arms, manifolds, vehicle prototype parts, and propellers. Prototyping is not just about machining. Please feel free to contact us first.

  • Expansion joint hardware
  • Hardware Doors, Handles and Locks
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